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API API-510 Exam Syllabus Topics:

SectionObjectives
Topic 1: Risk and Integrity Management- Risk-based inspection (RBI)
  • 1. API 580 concepts
    • 2. Probability and consequence of failure
      Topic 2: Codes, Standards, and Fitness-for-Service- Fitness-for-service evaluation
      • 1. API 579/ASME FFS-1 concepts
        • 2. Defect assessment methodologies
          - API and ASME standards
          • 1. ASME Section VIII overview
            • 2. API 510 inspection code requirements
              Topic 3: Pressure Vessel Design and Engineering Fundamentals- Construction and fabrication basics
              • 1. Fabrication standards (ASME Section VIII)
                • 2. Weld joint efficiency
                  - Design principles and calculations
                  • 1. Allowable stress and material selection
                    • 2. Design pressure and temperature considerations
                      Topic 4: Repair, Alteration, and Rerating- Repair procedures
                      • 1. Post-weld heat treatment requirements
                        • 2. Welding repairs and procedures
                          - Alteration and rerating requirements
                          • 1. Pressure vessel rerating principles
                            • 2. Documentation and code compliance
                              Topic 5: Inspection, Testing, and Monitoring- In-service inspection methods
                              • 1. Visual inspection techniques
                                • 2. Nondestructive examination (UT, RT, MT, PT)
                                  - Corrosion monitoring and assessment
                                  • 1. Corrosion mechanisms
                                    • 2. Remaining life calculations

                                      API Pressure Vessel Inspector Sample Questions:

                                      1. What action is required under API-510 if a pressure vessel's corrosion rate exceeds expected values?

                                      A) No specific action required
                                      B) Notification of the API
                                      C) Recalculation of the vessel's remaining life
                                      D) Immediate shutdown


                                      2. What is the minimum required experience in years for an API-510 inspector with a high school diploma?

                                      A) 3 years
                                      B) 5 years
                                      C) 10 years
                                      D) 1 year


                                      3. When must both an internal and external inspection always be performed?

                                      A) at installation of vessel
                                      B) whenever there is a change in fluid service
                                      C) whenever the vessel's ownership changes
                                      D) whenever the vessel's ownership and location changes


                                      4. When a corroded area of considerable size is encountered and the circumferential stresses govern, what is maximum length over which the thickness can be averaged for a vessel with an inside diameter of 48 inches?

                                      A) 20 inches
                                      B) 20 percent of the vessel diameter
                                      C) 25 percent of the vessel diameter
                                      D) 24 inches


                                      5. Explain the importance of periodic audit reviews in maintaining API-510 compliance for pressure vessel operations.


                                      Solutions:

                                      Question # 1
                                      Answer: C
                                      Question # 2
                                      Answer: A
                                      Question # 3
                                      Answer: D
                                      Question # 4
                                      Answer: A
                                      Question # 5
                                      Answer: Only visible for members

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